Fuel Delivery
& Diesel Injection Related
I have any part for every
pictorial I have done on my web site. If you need
something that you don't see here as I build up this page, just
email me and I will get back to you. dieselworld@bellsouth.net
Nitrile Mechanic Gloves
(Box)
Basic
Diesel Purge Kit
Deluxe
Diesel Purge Kit
Liqui
Moly Diesel High Test
BG
44K Injection Cleaner
Injector
Return Line Kit
Fuel
Hose Replacement Kit
Fuel
Tank Fuel Screen
Turbo
Diesel Rack Damper Bolt
Cigar
Return Hose
Diesel
Primer Pump New Style
Diesel
Primer Pump Original Style
Fuel
Shut Off Valve
Bosio
Injector Nozzles
Injector
Heat Shield
Fuel Pump
ALDA
Boost Switchover Valve
Injection Pump Seal Kit
Fuel Level
Sending Unit
I have any part for every
pictorial I have done on my web site. If you need
something that you don't see here as I build up this page, just
email me and I will get back to you. dieselworld@bellsouth.net
Shipping
guidelines
Shipping
outside the USA will require extra postage, please email for
quote. No shipping of any liquids or freon to Alaska,
Hawaii or outside the USA.
Nitrile Mechanic Gloves
(Box)
Price: $29.50
S&H: Free
|
Product Description:
Do you work on cars or anything else around the house that you want to
keep your hands clean? This kit will fit all Human Hands
Russell's Review of
the Nitrile Mechanics Gloves :
These gloves are fantastic! I use LOTS of
these working on any car repair or project. If you are sick and
tired of getting black oil, grease, dirt or any other yuck on your
hands, then these are a must have in your tool box. I have used
Nitrile gloves for years. Superior to Latex gloves especially if
you are alergic to latex. Powder free, thick enough not to tear
and thin enough to handle even the smallest nut or bolt you may want to
hold. I use them everyday and my hands thank me!
One size fits all.
The Nitrile Mechanics
Gloves includes:
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Basic Diesel Purge Kit
Price: $61.50 S&H:
Free
Don't forget to order the DVD on performing
the diesel purge.
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Product Description:
This is the strong medicine for sick
diesels! Are you experiencing sluggish performance, injector nailing, hard starting, poor fuel
economy, lots of smoke, shaking, etc, then I would try this product first.
Clears injector nozzles in minutes. This is by far the best way to get your diesel off to
a good start. This product is made in Germany, and is designed specifically
for diesel engines only. The product is designed to be used
directly into the engine, NOT the fuel tank. You will
experience cleaner injectors, injection pumps, pre-chambers, and all associated fuel system components. This kit can be used on all
diesel engines in the following chassis models 110, 115, 116, 123, 124,
126, 201.
Russell's Review of the Basic Diesel
Purge Kit:
The purge procedure is
very simple to use, and I have seen it perform near miracles in in many
cars I have used it in. I recommend doing a purge on older Mercedes 2 times per year as part of
your preventative maintenance. Obviously it won't cure
mechanically damaged or worn engines, but I always do a purge first,
then assess the condition of the engine after. I just did a purge
on my '79 300D that had only been driven about 6k miles per
year. After a few minutes, the actual engine sound had changed,
and was much quieter. I have more power to boot. Believe
me, on a 300D with NO turbo, you need all the help you can get.
The Basic Diesel Purge Kit Includes:
- Two (2) cans of the Liqui Moly
- Full step-by-step with pictorials at Diesel
Purge
- Free Phone and email support with me
Note:
I
always recommend replacing BOTH fuel filters after you do a purge. |
Deluxe Diesel Purge Kit
Price: $74.00 S&H:
$Free
Ordering the Deluxe kit saves you almost 20% over
ordering the Basic Kit and Fuel Filter Kit separately!
Don't forget to order the DVD on performing
the diesel purge.
VW TDI Purge Kit
Price: $91.50 S&H:
$Free
|
Product Description:
To make it easy on you and save
you time and money, I put together the Deluxe Diesel Purge Kit.
It contains everything you need not only to do the purge, but
has both fuel filters to boot. Since the diesel purge will clean
the sludge and carbon out of the injection pump, nozzles, fuel
lines and fuel filters, it is always smart to replace BOTH of your
fuel filters immediately after doing a purge. This kit can be used on all
diesel engines in the following chassis models 110, 115, 116, 123, 124,
126, 201, 210.
This Kit includes
ALL the items available in the Basic Diesel Purge kit PLUS:
-
One (1) spin on fuel filter
-
One (1) spin on "O"
ring
-
One (1) inline fuel filter
-
Enough 5/16 inch fuel hose to do
the purge
-
Plastic bottle with the proper
size holes drilled in cap
Russell's Review of the Deluxe Diesel
Purge Kit:
I think this kit is a great value! I have
taken the time to include and package everything you need in one
simple package. No need to run to the auto parts store for fuel
hose, finding a proper juice bottle or separately ordering fuel
filters. There is nothing like letting an expert do it
"all" for you. This kit is a "no brainer"
for saving money and time. This is the exact same kit that I use
in my shop to do purges.
This Deluxe Diesel Purge Kit Includes:
- Two (2) cans of the Liqui Moly
- Full step-by-step with pictorials at Diesel
Purge
- Free Phone and email support with me
-
One (1) spin on fuel filter
-
One (1) spin on "O" ring
-
One (1) inline fuel filter
-
Enough 5/16 inch fuel hose to do
the purge
-
Plastic bottle with the proper
size holes drilled in cap
|
Liqui Moly Diesel High Test
Price: $41.75 S&H: $Free
|
Product Description:
Unlike the Diesel Purge
that is designed to be introduced directly into the engine, this is the
product that you put into the fuel tank as a lubrication to reduce
wear of fuel pump, extend engine life, improve engine performance and
emissions control and prevent rust and contamination in the tank, pipes
and injections system. Diesel High Test now contains a
lubricity additive against excessive fuel pump and injector wear with
low sulphur diesel fuels. Regular use will provide the best
benefits. This product can be used on all
diesel engines.
Russell's Review of Diesel High
Test:
This is a great product I
recommend that you can put in your Mercedes fuel tank for lubricity
due to low sulphur fuels. It is NOT a cleaner like the BG 44k
and has a different use. Liqui Moly has great products and recommend it to
all my customers as part of their preventative maintenance program.
This Package Includes:
- Two(2) cans of Diesel High Test
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BG 44K Injection Cleaner
Price:
$59.00 S&H: $Free
|
Product Description:
Unlike the Diesel Purge
that is designed to be introduced directly into the engine, this is the
product that you put into the fuel tank. BG 44k is not
sold in retail stores and is only available to large new car dealerships
and repair centers. Rapidly removes harmful upper engine
deposits. Reduces surging, stalling, stumble, hesitation and power
loss. This is a great product to use AFTER you do a diesel
purge. Regular use will keep your upper engine cleaner, and
will make the Diesel Purge you do every 6 months, much more effective.
This product can be used on all
diesel engines.
Russell's Review of BG 44K:
I have used this product
on many Mercedes diesels I have had in the shop, and it works
great! I normally recommend using one can in the fuel tank at
every oil change or 3k miles. You will be amazed at how it will
keep the engine running great! This is the ONLY product I
recommend you put in your Mercedes fuel tank for cleaning the fuel
system. YES, it has a different use than Lubro Moly "High Test". I have been using
this product for years with outstanding results, and recommend it to
all my customers as part of their preventative maintenance program.
This Package Includes:
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Injector Return Line Kit
Price:
$29.99
S&H: $4.00
Don't forget to order the DVD
on injector return line replacement.
|
Product Description:
Replace
those old leaking, brittle and cracked diesel injection return
lines with my exact fit kit. If you smell diesel fuel or notice
that your lines appear wet or brittle, you need to replace them
now! These are the correct metric, made in Germany, black cloth
braided return lines that your car came with from the factory. Not
some cheap made in China parts store junk. The lines are the
proper inside diameter to fit snugly on the injector tips, and the
proper outside diameter to fit the injector tip cut out in each
injector. These lines fit and look proper.
This kit can be used on all
diesel engines in the following chassis models 116, 123, 124, and 126.
Russell's Review
of the Injector Return Line Kit :
This
is a very simple do-it-yourself project. I have replaced countless
numbers of injector return lines with my exact fit kit. The bottom
line is, rubber fuel lines don't last more than a few years in an engine
compartment, before they loose their elasticity. I like to think
of this as an every 2 year preventative maintenance item.
This
Injector Return Line Kit Includes:
If
you have a 6 cylinder engine and need extra line just let me know its only
$1 extra.
|
Fuel Hose Replacement Kit
Price: $69.00
S&H: $3.50
For '81-'85 300SD Only
|
Product Description:
Replace
those old leaking, brittle and cracked diesel fuel hoses. If you smell diesel fuel or notice
that your lines appear wet or brittle either at the fuel tank or in
the engine compartment, you need to replace them
now! These are not
some cheap made in China parts store junk. These lines fit and look proper.
This kit can be used on all
diesel engines in the following chassis models 123, 126 4
or 5 cylinder except
'81-'85 300SD. Depending on model your hose kit may look slightly
different.
Order
the kit for '81-'85 300SD below. This model requires 2 special
fitted hoses for the tank.
Russell's Review
of the Fuel Hose Replacement Kit :
This
is a very simple do-it-yourself project. Change those hard brittle
hoses. You get the correct "cigar" return hose, the
"fitted fuel hose" that screws into the fuel tank, supply
hose, and enough return hose to replace the other one at the
tank.
This
Fuel Hose Replacement Kit Includes:
-
(1)
Cigar return hose
-
(1)
Fitted tank fuel hose
-
(1)
Supply hose
-
(1)
Return hose at the tank
-
Link to my web site with full
directions and pictorial
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Fuel
Tank Fuel Screen
Price: $36.50
S&H: $4.50
|
Product Description:
This is the fuel
screen that can clog up in the bottom of your fuel tank. This
part can be used
116, 123,
124, 126, 201, body cars from 1977-1997. Please give year, make
model and VIN # when ordering so we get you the proper kit.
Russell's Review of
the Fuel Tank Screen :
This screen is designed to stop the muck
from getting out of the tank. They do clog up and restrict fuel
flow. If your are still riding on the original screen, then change
it out at the same time your install your fuel hose replacement
kit. Its easy to do!
The Fuel Tank Screen includes:
|
Turbo
Diesel Rack Damper Bolt
Price:
$89.00
S&H: $3.50
|
Product Description:
Is your engine rocking and shaking
like a paint shaker? Can't figure out why? This is the
little culprit. This part can be used on all
diesel 617 engines to 1985. Please give year, make model and VIN
# when ordering so we get you the proper kit.
Russell's Review of the
Turbo Rack Damper Bolt :
That rocking side to side and shaking is
often related to a worn rack damper bolt. The factory units had
weak springs. This is a genuine Bosch upgrade with a much strong
spring to stop the shakes. This bolt is supposed to dampen the
internal fuel rack in the injection pump like a small shock absorber,
but if the spring is worn out it just can't handle the job. Don't
settle for any other brand but genuine Bosch!
The Diesel Turbo Rack
Damper Bolt includes:
|
Cigar Hose
Price:$33.00 S&H: $2.50
|
Product Description:
That funny looking hose running from your
fuel filter to the fuel line is the cigar hose. They don't last
forever, so if it is not soft or is leaking, replace it This part can be used on chassis models
115, 116, 123, 126. Please give year, make model and VIN
# when ordering so we get you the proper kit.
Russell's Review of the
Cigar Hose:
Don't try to smoke this cigar!
Mercedes designed a special hose to dampen the injection pulses, and
called it the cigar hose. They must have a sense of humor.
If its hard, leaking or several years old, then replace it. Takes
less than 2 minutes.
The Cigar Hose includes:
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Diesel
Primer Pump New Style
Price:$48.00 S&H: $4.50
|
Product Description:
Does your current primer pump leak all
over the place when you use it? Stop introducing air into the fuel
system. New style pump has nothing to unscrew, just press down on
the rubber coated plunger. This part can be used on chassis models
115, 116, 123, 126, diesel models only. Please give year, make model and VIN
# when ordering so we get you the proper kit.
Russell's Review of the
Diesel Primer Pump New:
Stop getting diesel fuel all over the
ground and your hand because your pump is leaking. Super easy to
change and stops the fuel gasket leaks.
Do not use this primer pump when
running WVO or Veggie fuel. You need the Original Style pump sold
below.
The Diesel Primer Pump
New includes:
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Diesel
Primer Pump Original Style
No longer Available. Order the
new Style Above Price:$29.50 S&H: $4.50
|
Product Description:
Does your current primer pump leak all
over the place when you use it? Stop introducing air into the fuel
system. Original style pump has the top that will unscrew.
This is the OEM style primer pump.. This part can be used on chassis models
115, 116, 123, 126, diesel models only. Please give year, make model and VIN
# when ordering so we get you the proper kit.
Russell's Review of the
Diesel Primer Pump Original:
Stop getting diesel fuel all over the
ground and your hand because your pump is leaking. Super easy to
change and stops the fuel gasket leaks.
The Diesel Primer Pump
Original includes:
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Fuel
Shut off Valve Kit
Price: $198.00
S&H: $Free
|
Product Description:
Is your car not shutting off with the
key? It is possible that you have a bad shut off valve.
This part can be used on chassis models
116, 123, 126 up to 1985. Please give year, make model and VIN
# when ordering so we get you the proper kit.
Russell's Review of the
Fuel Shut Off Valve :
Stop lifting your hood to turn off your
car. A bad shut off valve will not let you turn your car off with
the key.
The Fuel Shut Off
Valve Kit includes:
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Bosio Injector Nozzles
Price:$45.50 S&H: 1.50
Don't forget to order your injector heat
shields!
Don't forget to order the DVD on
replacing the injector nozzles.
For the OM 606 engines, order below.
Price:$50.50 S&H: 1.50
|
Product Description:
If you have over 100k miles on your
injectors, then you NEED to replace the nozzles. The nozzles are
what actually wear in the injector and determine the fuel spray pattern
and atomization. This part can be used on OM
616, 617, 601, 602, 603 diesel models only. Please give year, make model and VIN
# when ordering so we get you the proper kit.
For the OM 606
engines order below.
****No longer available
Russell's Review of the
Bosio Injector Nozzles:
A super high quality Italian made nozzle
especially designed for the Mercedes diesel. I just installed a
set on an engine that had 217k on the clock. The result was simply
amazing. Very little smoke at idle, NO smoke when warm and a super
smooth idle. The throttle response was superb also.
These nozzles are far superior to what Bosch sells now. Breath new
life into your diesel pride and joy with a set of Bosio nozzles.
Look at the pictorial for the installation procedures on the Mercedes
maintenance page. If you have a 6 cylinder then you will
need to order (6) heat shields. If you have a 5 cylinder engine you
will need to order (5) heat shields. If you have a 4 cylinder you will
need to order (4) heat shields.
The Bosio Injector
Nozzles includes:
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Injector
Heat Shield
Price:$2.95
S&H: $.25
|
Product Description:
A must when you remove the fuel
injector. Small heat shield goes in the bottom of the threaded
hole, before the fuel injector is screwed down. This part can be used on chassis models
115,
116, 123, 124, 126, 140, 201, 210 diesel models only. Please give year, make model and VIN
# when ordering so we get you the proper kit.
Russell's Review of the
Injector Heat Shield:
Just drop these in the threaded hole
before you install the fuel injector. You must use a new heat
shield with each injector removed. If you have a 6 cylinder then you will
need to order (6) nozzles. If you have a 5 cylinder engine you
will need to order (5) nozzles. If you have a 4 cylinder you will
need to order (4) nozzles.
The Injector Heat
Shield includes:
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Fuel
Pump
Price:$260.00 S&H: $12.00
|
Product Description:
If your fuel pump goes out your car will
not START. This part can be used on chassis models
115, 116, 123, 126, diesel models only. Please give year, make model and VIN
# when ordering so we get you the proper kit.
Russell's Review of the
Fuel Pump Original:
If the fuel pump stops working it will
stop your diesel dead in its tracks. Easy to change and lasts for
years. Comes with a new primer pump also.
The Fuel Pump
Original includes:
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ALDA Boost Switchover Valve
Price:$97.00 S&H: $Free
|
Product Description:
If your boost switchover valve has been
bypassed or is not working then replace it. This part can be used on chassis models 123, 126, turbo diesel models
up to 1985. Please give year, make model and VIN
# when ordering so we get you the proper kit.
Replacement valve will look different than
the older style.
Russell's Review of the
ALDA Boost Switchover Valve:
Don't bypass this valve to try and get
more power. If yours is not working or missing, then its very
simple to replace. This device is a protection ensuring that you
are not getting over boost which over fuels the engine and can cause
severe damage.
The ALDA Boost
Switchover Valve includes:
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Injection Pump Seal Kit
Price:$26.99 S&H: $Free
Price:$23.99 S&H: $Free
|
Product Description:
Is your injection pump leaking from the delivery
valves due to the low sulfur fuel? This part can be used on chassis models
1977 and later
diesel models only. Please give year, make model and VIN
# when ordering so we get you the proper kit.
1985 and earlier model use only
the copper crush washers. Side pic is for illustration only.
Russell's Review of the
Injection Pump Seal Kit:
If your MB diesel is starting to leak on the top
of the injection pump where the delivery valve is or at the place where
the fuel lines attach to the pump, then the low sulfur fuel is taking
its toll. The new fuel has less lubrication properties and seems
to allow the seals to fail. Replacing them is not very hard.
Kit comes with the rubber O rings and copper crush washers.
Use my pictorial on
how to do this repair step by step and save about $200 doing it
yourself.
The Injection Pump
Seal Kit includes:
-
Complete set of
rubber O ring seals.
-
Complete set of
copper crush washers.
-
Phone access to me if you have any questions.
|
Fuel Level Sending Unit
pic coming soon For 123
Body Price:$352.00 S&H: $20.00
For 126 Body
|
Product Description:
Is your fuel gage not reading correctly? This part can be used on
123 and 126 chassis models 1977-1985 only. ** Not this is
not for the TD wagons. Please give year, make model and VIN
# when ordering so we get you the proper kit.
Email me for the price on the
application for the wagons.
Russell's Review of the
Fuel Sending Unit:
If you fuel gage is not reading properly, reading
to low or too high or bouncing around worse than the stock market, then
your fuel sending unit is failing. The unit is exposed to all kind
of contaminates in the fuel tank and after 20 plus years they wear out.
Easy to replace from inside the car. Don't run out of
The Fuel Level Sending
Unit Kit includes:
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